Technical precision. Delivering performance.

At Connova Group, composite manufacturing is the foundation of our engineering excellence. We specialise in transforming high-performance fibre materials into complex, precision-engineered components for mission-critical applications in the aerospace, automotive, defence and industrial sectors. With more than three decades of experience and our commitment to innovation, we combine materials science, advanced production techniques and quality assurance to deliver composite materials that meet the most stringent requirements for strength, weight reduction, thermal resistance and durability.

Knowledge of materials

The performance of composite components depends on the exact
combination of fibres and resin systems. The material specialists at Connova
assess the application requirements and recommend the most suitable composite materials:

Composite fibre systems in comparison: properties, applications and possible combinations

  • Carbon fibre: High stiffness-to-weight ratio, ideal for aerospace and aeronautical applications.
  • High-performance parts in the automotive industry.
  • Glass fibre: Cost-effective, corrosion-resistant, suitable for industrial applications.
  • Aramid fibre (Kevlar®): Exceptional impact resistance, preferred in defence and protective equipment.
  • Hybrid systems: Tailor-made fibre blends for multifunctional requirements and improved mechanical properties.
  • Each fibre system is paired with a carefully selected matrix resin to ensure optimum structural integrity and environmental resistance.

From concept to composite material - Connova is a leader in this field

Connova integrates every step of the composite manufacturing process under one roof, ensuring traceability, flexibility and quality from concept to component.

Design and Engineering

Our engineering team supports customers through simulation and

Optimisation in the early concept phase. We use advanced CAD/CAE tools

and FEA analyses in order to ensure that the design is functionally robust and production-ready.

ready.

Tooling and prototyping

Customised tools are manufactured in-house using CNC precision machines. Our

Prototypes enable rapid iterations that allow adaptation to the

customer expectations before series production begins.

Curing & consolidation

With the help of autoclaves, ovens and heated presses, the components are

cured under pressure and temperature conditions to maximise structural strength.

structural integrity.

CNC completion

The finished components are precisely CNC-cut, drilled and

surface finishing to ensure compliance with exact tolerances and aesthetic

Requirements.

Quality control

All parts are subjected to rigorous testing, including dimensional inspection, NDT and mechanical evaluation, in accordance with industry standards.

Manufacturing processes

Connova uses a wide range of manufacturing techniques that can be customised depending on the

The choice of the right material depends on the geometry, the load conditions and the production volume of each component:

  • Prepreg autoclave technology: High strength-to-weight ratio for components suitable for aerospace applications.
  • RTM (Resin Transfer Moulding): Ideal for thick-walled or complex geometries.
  • Vacuum infusion: For large, highly integrated parts with uniform fibre impregnation.
  • Filament winding: Extremely efficient for cylindrical and rotationally symmetrical parts.

Scalable & repeatable production to accelerate innovation

Connova’s production system is designed for both small production volumes and high-volume production. Because our workflows are flexible, we can make quick changes that keep production efficient without jeopardising the quality required by OEMs in e-mobility or aerospace.

CNC Prototyping

Digital integration and automation

Our facilities take advantage of Industry 4.0 practices to increase consistency, traceability and speed:

  • CNC-controlled filament winding with programmable fibre orientation
  • Digital resin infusion and autoclave process control
  • Data recording for each stage of production
  • Digital twin technology for tool and process simulation
  • These technologies enable precise process control and continuous quality assurance, reducing waste and improving the repeatability of parts.
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Sustainability in the production of composite materials

Connova is committed to reducing the environmental impact of composite manufacturing:

  • Minimisation of waste through efficient material utilisation
  • Use of energy-optimised curing systems
  • Recycling of production waste and offcuts
  • Research into recyclable and bio-based resin systems
  • We help our customers to achieve lightweight construction goals and at the same time support sustainability standards in modern mechanical engineering.

Why choose Connova for the production of composite materials?

Good composite manufacturing depends to a large extent on choosing the right partner for the job. We combine qualified technology, advanced production methods and many years of industry expertise in our work for every project.

  1. We are one of the leading suppliers of composite materials for the aerospace, automotive and industrial sectors
  2. End-to-end capabilities from concept to delivery of the finished part
  3. The group uses its own tools and CNC milling machines and utilises several technologies.
  4. Compliance with the EN9100, ISO 9001 and NADCAP standards is essential for aerospace companies.
  5. Leading original equipment manufacturers and first-class suppliers count on us to solve their most important problems.

Frequently Asked Questions (FAQs)

Can Connova support the development and testing of prototypes before going into full-scale production?

Yes, Connova offers a full range of services, from technical consulting to rapid prototyping and series production. Our in-house testing and simulation capabilities help to validate designs at an early stage and shorten the time to market.

Connova’s quality management system complies with EN9100 and ISO 9001 standards. We employ advanced non-destructive testing, dimensional checks and mechanical tests to ensure every part meets both internal and customer-specified quality requirements.

CONTACT

The Connova Group team is always available for inquiries or suggestions and looks forward to hearing from you.